Specific classification of thread breakage issues in embroidery machines

The issue of thread breakage rate is a common problem in embroidery machines, and the reasons for thread breakage are unilateral, such as embroidery process, operator skills, computer parameters, material coordination, factory conditions, and environment, as well as multiple comprehensive reasons.
Analyzing and handling disconnection issues requires specific analysis of each issue. Under the guidance of the principle of universality of problems, it is an important principle of Marxism to analyze the specificity of problems and find the correct methods to solve them. It requires people to take different measures based on different situations when doing things and thinking about problems, and cannot be generalized.
Therefore, a detailed analysis and discussion will be conducted on the issue of thread breakage from the basic principles of embroidery machines, embroidery techniques, computer parameters and software, material coordination, and plate tapes (divided into different chapters), and comprehensive treatment methods will be provided based on years of experience.
Specific classification and summary of thread breakage issues in embroidery machines
When the embroidery machine experiences thread breakage, there are three main situations:
① During machine embroidery operation, thread breakage occurs.
② When the machine stops operating abnormally or normally, a wire break occurs.
③ When the machine starts, a wire break occurs.
There are two main ways when embroidery machines experience thread breakage:
① Cross section line.
② Break the bottom line.
There are six main types of thread breakage in embroidery machines:
① The fixed head is disconnected.
② Unclamped machine head disconnected.
③ Embroidering to a certain position or direction on the embroidery frame can easily break the thread.
④ Embroidering a certain stitch, technique, or embroidery technique can easily cause thread breakage.
⑤ Embroidering a certain type of embroidery thread can easily break the thread.
⑥ Embroidering certain fabrics can easily break threads.
When the embroidery machine experiences thread breakage, the main types of surface threads are:
① Polyester thread.
② Fish thread.
③ Gold thread, gold thread.
④ Sewing thread.
⑤ Composite wire.
⑥ Milk shreds.
⑦ Polyester light.
⑧ Cotton thread.
The main factors causing thread breakage in the embroidery machine are:
① Single needle thread breakage.
② The tatami needle is broken.
③ Short stitch (below 0.4mm) broken thread.
④ The dense needle marks are broken.
When the embroidery machine experiences thread breakage, the main material factors are:
① Thin material.
② Elastic fabric.
③ Thick material.
When the embroidery machine experiences thread breakage, the main embroidery methods include:
① Flat embroidery.
② Engraved hole embroidery.
③ Gold embroidery.
④ Three dimensional embroidery.
The main reasons for thread breakage in embroidery machines are:
① Embroidery techniques, skills of operators, etc.
② The quality of embroidery thread, poor winding of the barrel, knots and moisture in the thread, etc.
③ Computer parameter settings.
④ Electronic control software.
⑤ Strip quality.
⑦ The type and quality of the needle.
⑧ Fabric factor.
⑨ Design and coordination of important mechanisms (cam, needle bar, presser foot, embroidery frame, drive, threading system, spindle, etc.).
⑩ The working environment of factory temperature and humidity.